| Sr. No. | Subject |
| 1 | Strength of Materials: Simple stress, strain energy, shearing force and bending moment, a moment of inertia, Principal planes and stresses, slope, and deflection. Direct and bending stresses, Theory of torsion, assumptions, torsional stresses, and strains |
| 2 | Manufacturing Processes: Engineering materials and their properties, Metal cutting process: Turning, Drilling, Milling, Boring, Broaching, Finishing, and super finishing. Plastics and their processing Metal joining processes, NC-CNC, and non-conventional machining methods. |
| 3 | Theory of Machines: Kinematics and dynamics of machines, the role of friction, power transmission equipment such as the flywheel, clutch, belt drive, and governors. Principle of gyroscopes and its effects, Applications of cams. |
| 4 | Hydraulics and hydraulic machineries: Fluids and their properties, Laminar and turbulent flow, Bernoulli’s Equation, Fluid Pressure, Pascal’s Law, Surface tension, fluid flow and its measurement. Hydraulic turbines, Hydraulic pumps |
| 5 | Thermal Engineering and refrigeration: Sources of energy: Conventional and non-conventional, Laws of thermodynamics, Principle, and working of heat engines, air compressors. Air Standard, vapors power, and Gas power cycles. Refrigerator and heat pump, Vapor compression, and vapor absorption refrigeration system, |
| 6 | Industrial Engineering and Management: Types of Management and organization and their functions, Industrial acts, Types of production, plant layouts, process planning, work-study, statistical quality control, Metrology |
| 7 | Power Developing Systems and construction: chassis, layout types, Sub-systems of automobile SI/CI -Two stroke, four stroke construction and working, types of Chassis and frames CRDI, MPFI system, Fuel pumps and fuel injector ECU for CI engine, Ignition systems used in the automobile |
| 8 | Cooling and Lubrication systems: Cooling system: purpose, types of the cooling system, troubles, and remedies of the cooling system. lubrication systems: – Types of lubricants, multi-viscosity oils, chassis lubrication. Engine lubrication: -types of lubricating systems, crankcase ventilation, Engine lubrication troubles, and remedies |
| 9 | Transmission systems: Construction and working of single plate, multi-plate, cone clutch, centrifugal clutch. Faults and remedies /repairs of clutches. Gear Box– Construction and working of sliding mesh, constant mesh, synchromesh, torque converter, Faults, and remedies/repairs of gearbox |
| `10 | Steering Systems and starting drives: Front axle, types of stub axle, steering geometry, Ackerman’s mechanism. Understeer, oversteer steering linkage. Type of steering gears, Power steering wheel alignment, wheel balancing starter motor drive-Bendix drive, overrunning clutch drive, follow thru drive Construction and working of dynamo and alternator, specifications of alternator Cutouts, relay, and regulator. |
| 11 | Differential, rear axle, and brakes: Differential – function, construction, working principle, Transfer case Types of rear axle:– semi-floating, full floating bearing, three-quarter floating axle Types of brakes: – drum brakes, disk brakes. Hand Brake/ Parking Brake. hydraulic, air brakes, Brake troubleshooting, ABS. |
| 12 | Vehicle maintenance and Transport Management: Performance of vehicles, engine electrical and electronics, workshop layout, repairing and servicing, Emission measurements, and control techniques. Elements of transport and its operations. |
| 13 | Automobile Electrical and Electronic systems: Battery, Starting system, Alternators, Charging, Inspection, and maintenance of electrical systems. |
| 14 | Introduction to Electric Vehicles: Introduction to Energy Storage Requirements in Hybrid and Electric Vehicles: – Battery-based energy storage, Battery Specifications, Battery Management System |
| 15 | Motor Vehicle Act and Road Safety: Introduction to Vehicle Act and Road Safety, Licensing, registration, Motor Vehicle Act, Taxation, Insurance, etc Organization structure of RTO Department, Passenger comfort and safety |